October 2, 2024
Why "it threads onis not a specification
Minor pitch differences between vendors create creeping leaks under vibration or altitude. Orifice diameter changes dosing and drying at the nozzle. Procurement teams swap suppliers for cents while unknowingly changing the torque window the filling line was tuned for.
Drawings that prevent surprises
Maintain controlled drawings with tolerances for major and minor diameters, thread engagement length, and finish style. Keep golden samples from the approved tool and compare incoming lots under light magnification when disputes arise.
Torque testing in the real carton
Bench torque is a start; ship torque is the truth. Test capped units after simulated drops and after temperature cycling if you sell into hot climates or air cargo.
Summary
Standardize necks before you multiply SKUs. The cheapest cap is expensive if it silently changes your line performance.